Hot forging · Cold forging · Precision machining
Engineering precision for the future of mobility
We manufacture precision automotive components with smart automation, robotics and decades of machining expertise — forged, machined and inspected under one roof.
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Sq. ft manufacturing facility
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Skilled workforce
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Product profiles
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Projects completed
BDS/00 — About the works
Forged in Rohtak. Trusted worldwide.
BDS Manufacturing is a trusted name in precision-engineered automotive components — powering the global automotive industry with hot-forged, cold-forged and precision-machined parts. Design, forging, machining, testing and logistics are integrated end-to-end, so quality never changes hands.
BDS/01–07 — Capabilities
What we do
Seven integrated capabilities take a component from first drawing to packed export crate — without ever leaving our control.
BDS/01
Hot Forging
Closed-die and upset forging of alloy steel and aluminium components for demanding automotive applications.
ALLOY STEEL · AL
View capability →BDS/02
Cold Forging
Net and near-net shape forging with enhanced surface finish and dimensional accuracy for high-volume production.
NET-SHAPE
View capability →BDS/03
Precision Machining
CNC turning, milling and multi-axis machining for complex geometries and tight tolerances.
±0.01 MM
View capability →BDS/04
Component Design & Prototyping
Integrated CAD/CAM design, DFMEA/DFM and sample development that shortens your development cycle.
CAD / CAM / FEA
View capability →BDS/05
Tooling & Die Development
In-house die design, tool fabrication and maintenance for cold and hot forging, plus custom jigs and fixtures.
IN-HOUSE TOOLROOM
View capability →BDS/06
Quality Assurance & Testing
CMM inspection, metallurgical and mechanical testing, with full PPAP and APQP documentation.
IATF 16949
View capability →BDS/07
Value-Added Services
Finishing, sub-assembly, kitting, packaging and export logistics — parts arrive ready for your line.
VMI · EXPORT
View capability →Drawing → Forge → Machine
→ Inspect → Deliver
IATF 16949
ISO 14001
BDS/QA — Why choose us
Built to be your Tier-1 partner
Experience & expertise
Decades of forging and machining experience — an expert team that combines deep technical knowledge with hands-on manufacturing discipline.
Cutting-edge technology
The latest advances in forging, machining and digital manufacturing, moving steadily toward Industry 4.0 and robotic automation.
Commitment to quality
IATF 16949 and ISO 14001 certified, with rigorous inspection protocols behind every shipment and a zero-defect philosophy on the floor.
Customer-centric approach
Close partnership, transparent communication and flexible solutions — we build for your line, not just to your drawing.
BDS/MC — Machining strength
The machine park
A growing park of CNC and grinding machines — headed for 60 machining centres in FY 2026 and 250 machines by FY 2028.
BDS/OP — Work process
From drawing to delivery
Four stages, one owner. Each hand-off inside BDS is tracked, inspected and documented.
01
Requirement analysis & design
We collaborate with your engineers using advanced CAD modelling and simulation to lock the design before metal moves.
02
Material selection & forging
Premium materials, chosen for strength and structural integrity, are forged with controlled grain flow.
03
Precision machining & heat treatment
Tight tolerances, durability and exceptional surface finish — machined and treated entirely in-house.
04
Quality control & delivery
Rigorous inspection with advanced metrology guarantees zero defects before parts ship to your line.
BDS/PP — Product portfolio
36+ live production parts
Forged and machined aluminium and steel components shipping into fluid conveyance, truck transmission, EV and oil & gas programmes.
BDS/CL — Trusted by
OEMs & Tier-1s we serve
BDS/RFQ — Start a project
Have a component in mind?
Send us a drawing or a problem statement — our engineering team responds with a manufacturability review, not a brochure.