Hot forging · Cold forging · Precision machining
Engineering precision for the
future of mobility
We manufacture precision automotive components with smart automation, robotics and decades of machining expertise — forged, machined and inspected under one roof.
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Sq. ft manufacturing facility
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Skilled workforce
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Product profiles
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Capacity kept free for new programmes
BDS/00 — About the works
Forged in Rohtak. Trusted worldwide.
BDS Manufacturing is a trusted name in precision-engineered automotive components — powering the global automotive industry with hot-forged, cold-forged and precision-machined parts. Design, forging, machining, testing and logistics are integrated end-to-end, so quality never changes hands.
BDS/PP — Product portfolio
40+ live production parts
Forged and machined aluminium and steel components shipping into fluid conveyance, truck transmission, EV and oil & gas programmes.
BDS/01–09 — How we make it
Three shops, one roof
A part is forged, machined and — when it is still an idea — prototyped inside BDS, without leaving the building. Take a bay to see what is in it.
BDS/FG
1000 T
Screw press
Forging Shop
Billets are induction-heated and formed on a 1000-tonne direct drive screw press, then trimmed and tempered in house.
- Direct drive screw press · 1000 T
- Knuckle joint press · 160 T
- Crank press · 160 T
- Trimming presses · 2 sets
- Billet induction heating
- Aluminium tempering
BDS/QA — Why choose us
Built to be your Tier-1 partner
Experience & expertise
Decades of forging and machining experience — an expert team that combines deep technical knowledge with hands-on manufacturing discipline.
Cutting-edge technology
The latest advances in forging, machining and digital manufacturing, moving steadily toward Industry 4.0 and robotic automation.
Commitment to quality
IATF 16949 and ISO 9001 certified by TÜV Rheinland, with rigorous inspection protocols behind every shipment and a zero-defect philosophy on the floor.
Customer-centric approach
Close partnership, transparent communication and flexible solutions — we build for your line, not just to your drawing.
BDS/QC — Quality
Quality is measured, not assumed.
CMM and profile-projector inspection, metallurgical and mechanical testing, PPAP and APQP documentation — certified by TÜV Rheinland and downloadable in full.
Quality & certifications →IATF 16949
Certified
ISO 9001
Certified
BDS/IN — Industries
Where our parts end up
The same forging and machining discipline, applied across five demanding sectors.
Automotive
Drivetrain, fluid conveyance and structural components for passenger and commercial vehicles.
Locomotive
Heavy forged parts built to rail-industry durability and traceability standards.
Aerospace
Close-tolerance precision components, supported through our Zentara Engineering arm.
E-Mobility
Machined aluminium housings and drivetrain hardware for electric platforms.
Electronics / EMS
Test and assembly fixtures and machined mechanical content, in metals and engineering polymers.
BDS/EX — Export reach
From Kalanaur to your line
Forged and machined parts leave Rohtak for customers across Europe and North America, packed for the journey and shipped on the Incoterm you need. Tap a destination to follow the route.
Europe
Germany
- From
- Kalanaur, Rohtak, India
- Freight
- Sea and air, door to door
- Terms
- DDP · DAP · FCA · EXW · FOB · CIF
BDS/OP — Work process
From drawing to delivery
Four stages, one owner. Each hand-off inside BDS is tracked, inspected and documented.
STAGE 01
Requirement analysis & design
We collaborate with your engineers using advanced CAD modelling and simulation to lock the design before metal moves.
STAGE 02
Material selection & forging
Premium materials, chosen for strength and structural integrity, are forged with controlled grain flow.
STAGE 03
Precision machining & heat treatment
Tight tolerances, durability and exceptional surface finish — machined in-house and heat-treated to specification.
STAGE 04
Quality control & delivery
Rigorous inspection on advanced metrology catches deviations before parts ship to your line.
BDS/PL — The works
See inside the plant
Kalanaur, Rohtak — the presses, the machine lines, the metrology lab and the rooftop solar array.
BDS/CL — Trusted by
Who our parts run for
Tier-1s and OEMs we supply directly, and the end customers our components reach through sourcing partners.
Direct customers
Supplied directly from Rohtak
End customers
Reached via sourcing companies & agents
BDS/RFQ — Start a project
Have a component in mind?
Send us a drawing or a problem statement — our engineering team responds with a manufacturability review, not a brochure.