BDS Manufacturing
Precision-machined automotive components

BDS/PP — Product portfolio

Parts that carryreal machines

Forged and machined aluminium and steel components shipping today into fluid conveyance systems, truck transmissions, EV platforms and oil & gas equipment — every part photographed in the product lines below left our Rohtak works.

BDS/AL — Product line

Aluminium Components

Forging + Machining & Block Machining

  • Fluid conveyance systems
  • EV segment — extrusion precision machining
  • Shocker assemblies
  • Zero blow-hole proven forgings
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BDS/ST — Product line

Steel Components

Forging + Turning & Block Machining

  • Fluid conveyance systems
  • Truck transmission components
  • High-volume precision turning
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BDS/EM — Product line

EMS Components & Fixtures

Precision machining (metal + engineering polymer) + mechanical assembly

  • OTA & functional test fixtures
  • Machined nest plates & carrier plates
  • Machined enclosures, covers and lids
  • Heat sinks & thermal interface plates
  • Chassis brackets, standoffs & fixture hardware
  • Mechanical sub-assemblies, assembled & documented
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BDS/FT — Featured capability

The parts that test us

Tandem

OIL & GAS INDUSTRY

Tandem

Multi-stage forged and machined tandem for demanding oil & gas applications — forged, turned and inspected fully in-house.

700 mm Trunnion Bar

LONG-PART MACHINING

700 mm Trunnion Bar

700 mm long trunnion bar held to tight straightness and surface tolerances — proof of our long-component machining capability.

BDS/NF — Component families

Built to print, beyond today's lines

Four part families our forging, machining and tool room are set up for. Send the drawing and we quote it like any series part.

Machined housings & enclosures

BDS/NF-01

Electronics · E-Mobility · Industrial

Machined housings & enclosures

Electronics housings, covers and lids machined from solid aluminium, or finish-machined from your die-castings: sealing faces, bosses, pockets and tapped holes held to print.

  • Telecom & camera housings
  • Enclosure lids with gasket grooves
  • Connector housings
  • Front and bulkhead panels
EV powertrain & charging hardware

BDS/NF-02

E-Mobility · Charging infrastructure

EV powertrain & charging hardware

Copper and aluminium conductors, shafts and housings for motors, chargers and DC-DC converters, machined in the same metals we already run in series.

  • Copper busbars & terminals
  • Motor shafts & end covers
  • Charger & converter housings
  • Cooling plates
Heat sinks & thermal plates

BDS/NF-03

Electronics · E-Mobility · Power

Heat sinks & thermal plates

Machined aluminium and copper heat sinks, cold plates and heat spreaders, with flat contact faces and fin geometry cut to your thermal design.

  • Straight & pin-fin heat sinks
  • Copper cold plates
  • Heat spreaders
  • Thermal interface plates
Rugged housings for rail & heavy equipment

BDS/NF-04

Locomotive · Industrial

Rugged housings for rail & heavy equipment

Thick-walled, sealed housings, chassis and mounting brackets for equipment that lives with vibration, weather and shock.

  • Sealed box housings & lids
  • Chassis & mounting rails
  • Anti-vibration brackets
  • Bulkhead & connector plates

BDS/IN — Industries we serve

Where our parts end up

The same forging and machining discipline, applied across five demanding sectors.

Automotive components manufactured by BDS

Automotive

Drivetrain, fluid conveyance and structural components for passenger and commercial vehicles.

Locomotive components manufactured by BDS

Locomotive

Heavy forged parts built to rail-industry durability and traceability standards.

Aerospace components manufactured by BDS

Aerospace

Close-tolerance precision components, supported through our Zentara Engineering arm.

E-Mobility components manufactured by BDS

E-Mobility

Machined aluminium housings and drivetrain hardware for electric platforms.

Electronics / EMS components manufactured by BDS

Electronics / EMS

Test and assembly fixtures and machined mechanical content, in metals and engineering polymers.

BDS/MT — Materials

Metals we forge

From workhorse alloy steels to titanium and superalloys — material capability proven on our own presses.

Alloy Steel stock at BDS Manufacturing
Alloy Steel
Stainless Steel stock at BDS Manufacturing
Stainless Steel
Aluminium Alloy stock at BDS Manufacturing
Aluminium Alloy
Titanium Alloy stock at BDS Manufacturing
Titanium Alloy
Copper Alloy stock at BDS Manufacturing
Copper Alloy
Superalloys stock at BDS Manufacturing
Superalloys

BDS/MT — Engineering polymers

Machined on the same shop as the metals above — the non-metal half of the EMS and fixture work, where a metal structure would corrupt the measurement it sits inside.

  • Ultem (PEI)
  • Delrin (POM)
  • Polycarbonate
  • ABS
  • FR4 / G-10
  • Bakelite
  • ESD-grade epoxy
EMS & fixtures →

BDS/RFQ — Start a project

Need a part like these?

Send the drawing — if it forges or machines in aluminium or steel, chances are we already make something like it.