BDS/01–09 — Capability index
Nine capabilities.One unbroken chain.
From the first CAD model to the packed export crate, every stage of your component stays inside BDS — engineered, forged, machined, inspected and shipped under one quality system.
BDS/01
ALLOY STEEL · AL
Hot Forging
Closed-die forging of alloy steel and aluminium components for demanding automotive applications.
Full capability sheet →
BDS/02
NET-SHAPE
Cold Forging
Net and near-net shape forging with enhanced surface finish and dimensional accuracy for high-volume production.
Full capability sheet →
BDS/03
UP TO 5 µm
Precision Machining
CNC turning, milling and multi-axis machining for complex geometries and tight tolerances.
Full capability sheet →
BDS/04
CAD / CAM / FEA
Component Design & Prototyping
Integrated CAD/CAM design, DFMEA/DFM and sample development that shortens your development cycle.
Full capability sheet →
BDS/05
IN-HOUSE TOOLROOM
Tooling & Die Development
In-house die design, tool fabrication and maintenance for cold and hot forging, plus custom jigs and fixtures.
Full capability sheet →
BDS/06
IATF 16949
Quality Assurance & Testing
CMM inspection, metallurgical and mechanical testing, with full PPAP and APQP documentation.
Full capability sheet →
BDS/07
VMI · EXPORT
Value-Added Services
Finishing, sub-assembly, kitting, packaging and export logistics — parts arrive ready for your line.
Full capability sheet →
BDS/08
ALUMINIUM + ULTEM
Electronics Manufacturing Services
Test and assembly fixtures and machined mechanical content for electronics — metals and engineering polymers, delivered assembled.
Full capability sheet →
BDS/09
ONE PART NUMBER
Mechanical Assembly & Box-Build
Machined parts fitted, pressed, fastened and recorded into finished sub-assemblies — one part number to your line instead of a kit.
Full capability sheet →BDS/SP — The envelope
The numbers, in one place
Press tonnage, part weight, machining envelopes and tolerance: the figures a buyer screens a supplier on, before anything else.
- Forging press
- 1000 T direct drive screw press, plus 160 T knuckle joint and 160 T crank presses
- Forged part weight
- Up to ~5 kg in steel, ~2 kg in aluminium
- CNC turning
- Ø8–Ø400 mm, up to 750 mm long
- Sliding-head turning
- Bar up to Ø26 mm
- VMC milling
- Envelope up to 1200 × 600 × 600 mm
- Grinding
- Centreless up to Ø150 mm, surface and ID grinding
- Tool room
- Wire-cut EDM, spark EDM, surface grinding
- Accuracy
- Up to 5 µm (0.005 mm)
- Machine park
- 56 machines under one roof
- Free capacity
- ~30% deliberately kept free for new programmes
BDS/QA — The difference
Why OEMs stay with BDS
Experience & expertise
Decades of forging and machining experience — an expert team that combines deep technical knowledge with hands-on manufacturing discipline.
Cutting-edge technology
The latest advances in forging, machining and digital manufacturing, moving steadily toward Industry 4.0 and robotic automation.
Commitment to quality
IATF 16949 and ISO 9001 certified by TÜV Rheinland, with rigorous inspection protocols behind every shipment and a zero-defect philosophy on the floor.
Customer-centric approach
Close partnership, transparent communication and flexible solutions — we build for your line, not just to your drawing.
BDS/RFQ — Start a project
Have a component in mind?
Send us a drawing or a problem statement — our engineering team responds with a manufacturability review, not a brochure.